1. Product Overview

2. Core Functional Description

2.1 Servo Motion Control Function

2.2 Auxiliary Control Logic

3. Electrical Parameter Specification

3.1 Power Input

• +5V: Rated output 5A for core logic circuit

• +7V: Rated output 2.5A for drive pre-drive circuit

• +15V: 1.3A; -15V:0.6A for analog signal & encoder circuit

  Front-end single-phase AC input of matched power supply: AC200~220V (+10%/-15%, AC170V~242V), 50/60Hz(48~62Hz).

3. Power Consumption & Physical Size

• Rated overall power consumption: approx 22W; PCB dimension:150mm(L)×100mm(W), total net weight:0.45kg

• All encoder signal adopts differential transmission with built-in surge suppression circuit to resist welding workshop high-frequency electromagnetic interference.

4. Environmental Working Conditions

• Continuous operating ambient temperature: 0℃ ~ +55℃ inside closed servo cabinet

• Storage temperature range: -25℃ ~ +70℃; non-operating extreme storage: -55℃~+125℃

• Relative humidity:30%~80%RH, no condensation allowed; Protection grade IP20 (only install inside sealed SERVOPACK housing)

• Max applicable altitude ≤1000m without power derating; anti-vibration level ≤0.5G for production line vibration environment; forbidden to mount at site with corrosive gas, conductive metal dust and welding spatter.

5. Connector & LED Indicator Definition

5.1 Wiring Interface

1. Backplane gold finger socket: plug into internal SERVOPACK backplane to obtain multi-group DC working power and internal bus communication with converter/amplifier modules;

2. External terminal connectors: multi-channel encoder feedback terminals for six-axis motor cable connection, one group interlock signal terminal connecting to JANCD-XTU01 contactor board; reserved factory calibration pin header unused under normal operation.

5.2 Onboard LED Status

• PWR(Green): Steady ON = +5V main logic power normal; OFF = control power supply failure or onboard fuse blown;

• RUN(Green): Periodic flashing = MCU system running normally and bus communication ok with main CPU; always OFF = core firmware damage or hardware breakdown;

• ERR(Red): Steady ON = serious servo fault (overcurrent, encoder open, converter abnormal); intermittent flash = transient wiring interference or momentary safety trigger;

• AX-Yellow: Corresponding lamp flickers when matched axis motor runs; OFF = channel cable break or amplifier power loss.

6. Installation & Replacement Operation Guide

1. Cut off total cabinet AC input power before disassembly; wait ≥20min for high-voltage capacitor full discharge inside SERVOPACK to avoid residual voltage component damage;

2. Unfix SERVOPACK housing screws, pull out old control board horizontally after disconnecting all external terminal cables; clean backplane socket dust with anhydrous alcohol;

3. Align new JASP-WRCA01 gold finger with backplane slot and insert fully, lock fixed buckle, reconnect all encoder and interlock wiring in original definition;

4. Power on cabinet after assembly, enter robot teach mode to execute servo axis origin calibration one by one before trial running.

7. Common Fault Troubleshooting

1. All PWR lamp off: Check JUSP-RCP01AAB control power AC input voltage and onboard protection fuse of WRCA01 board; replace blown fuse with same specification;

2. Normal power but RUN always off: Clean gold finger oxidation dirt; replace board if fault persists;

3. Single axis ERR lamp constant lighting: First inspect corresponding motor encoder cable open/short; replace WRCA01 board channel when peripheral wiring is intact;

4. Random intermittent ERR flicker: Check servo cabinet internal damp or loose wiring terminal.

8. Routine Maintenance Rules

9. Applicable Matching Equipment