Bosch Rexroth DDS02.1-W100-DS04-00 Digital Servo Drive
Description
Model Definition
DDS02.1: Servo drive series 02.1 for DIAX02 system
W: Cabinet internal air cooling
100: 100 A continuous rated current
DS04: High-performance SERCOS real-time digital bus interface with optimized communication performance
00: Base hardware version, firmware module is supplied separately
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD / TVM power supply units
Control power supply: 24 V DC (20 V DC to 28 V DC)
Continuous output current: 100 A
Peak output current: 200 A for short-term operation
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approx. 380 W
Compatible motors: MDD, MKD, LAR, LAF series servo and linear motors
Mechanical & Environmental Parameters
Cooling method: Cabinet internal air cooling, vertical installation required
Protection class: IP20 on front panel, IP10 overall
Operating temperature: 0 °C to +45 °C, performance derating available up to 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, performance derating required above this height
Dimensions (W×H×D): 110 mm × 390 mm × 310 mm
Weight: Approx. 7.5 kg
Interface and Communication Configuration
Control interface: DS04 high-performance SERCOS real-time digital bus
Motor feedback interface: Standard digital servo feedback
System bus: Shared 300 V DC bus for multi-axis connection
Digital I/O: 8 digital inputs and 4 digital outputs for enable, fault alarm, limit switch and brake control
Expansion slots: Multiple slots for optional communication and functional modules
Service port: RS232 port for parameter setting via IndraWorks software
Core Functions
Three-loop control of current, speed and position ensures excellent dynamic performance under heavy load.
DS04 SERCOS bus delivers faster transmission speed and stronger anti-interference capability for complex multi-axis linkage.
Compact built-in cooling design suits cabinet installation with limited space.
Modular structure supports flexible function expansion and convenient field maintenance.
Comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes for various high-power motion control scenarios.
Application Scenarios
High-precision heavy-duty CNC machine tools and machining centers
Large multi-axis automated production lines and heavy-load handling robots
Metal processing, packaging and large textile machinery
Industrial automation systems requiring high bus communication reliability
High-power servo system assembly and equipment retrofitting projects
Usage and Maintenance
Install the drive vertically and ensure adequate ventilation inside the cabinet.
Keep ambient temperature below 45 °C during operation.
Install the matched firmware module, then complete wiring of DC bus, control power, motor cable, feedback cable and SERCOS bus before commissioning. Configure parameters via IndraWorks software.
Clean internal fan and heat sink every 6 months, and inspect terminal connections periodically. Calibrate control loops every 2 years to maintain stable operation.
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