Bosch Rexroth DDS2.1-W100-DS03-00 Digital Servo Drive
Description
Model Definition
DDS2.1: Servo drive series compatible with DIAX02 system
W: Internal cabinet convection air cooling
100: 100 A continuous rated current, 200 A short-term peak current
DS03: Enhanced SERCOS fiber-optic communication interface
00: Standard hardware version without customized modification
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, powered by TVD or TVM power units
Control power supply: 24 V DC, operating range 20 V DC to 28 V DC
Continuous output current: 100 A
Peak output current: 200 A for short-time operation
Current loop cycle: 125 μs
Speed loop cycle: 500 μs
Position loop cycle: 2 ms
Power dissipation: Approximately 450 W
Compatible motors: MDD, MKD synchronous servo motors, LAR, LAF linear motors, 2AD series motors
Mechanical & Environmental Parameters
Cooling method: Internal cabinet convection air cooling
Protection class: IP20 for front panel, IP10 for the whole unit
Operating temperature: 0 °C to +45 °C, 20% performance derating at 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, 35% performance derating above
Dimensions (W×H×D): 150 mm × 408 mm × 180 mm
Weight: Approximately 7.5 kg
Interface and Communication Configuration
Motor feedback: X4 dual-channel interface supporting digital encoder and resolver signals
System bus: Shared 300 V DC bus for multi-axis parallel connection
Communication: DS03 SERCOS interface for high-speed real-time data transmission and multi-axis synchronization
Digital I/O: 6 isolated inputs and 3 isolated outputs for basic control signals
Service port: RS232 interface for parameter setting and fault diagnosis via IndraWorks
Expansion slots: U1 to U5 for installing additional I/O and functional modules
Core Functions
Current, speed and position three-loop control ensures stable and high-precision motion performance.
DS03 SERCOS interface features strong anti-interference and reliable data transmission.
Standard 00 hardware version guarantees good compatibility and interchangeability.
Internal convection cooling adapts to conventional cabinet installation conditions.
Complete protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes to meet various load demands.
Modular design simplifies daily maintenance and later function expansion.
Application Scenarios
Medium and heavy-load main axes of CNC machine tools with multi-axis linkage
Large textile, printing and packaging machinery requiring synchronous operation
Gantry systems and heavy-duty automated production and conveying lines
DIAX02 system renovation projects adopting DS03 SERCOS bus
Automation equipment with limited cabinet space and high requirements for communication stability
Usage and Maintenance
Maintain sufficient unobstructed air circulation inside the cabinet for heat dissipation.
Keep ambient temperature below 45 °C to avoid performance decline.
Complete wiring of power, feedback, bus and control circuits before power-on.
Set parameters and configure bus network via IndraWorks according to actual operating conditions.
Clean heat dissipation components and air passages every six months, and inspect terminal connections regularly.
Calibrate control loops, feedback signals and bus communication status once a year to maintain long-term stable operation.
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