Model Definition

• DDS2.1: Short form for DDS02.1 series (DIAX02‑compatible servo drive platform)

• W: Internal cabinet convection cooling (no external fans; utilizes cabinet airflow)

• 200: 200 A continuous rated current, 400 A short‑term peak current

• D: Digital servo feedback (DSF: EnDat/HIPERFACE); no analog resolver support

• Full model: DDS02.1-W200-D (interchangeable with DDS2.1-W200-D)

Technical Specifications

Electrical Parameters

• DC bus voltage: 300 V DC ±15% (supplied by TVD/TVM power units)

• Control power: 24 V DC (20–28 V DC operating range)

• Continuous output current: 200 A

• Peak output current: 400 A (short‑term, < 1 s)

• Current loop cycle: 125 μs

• Speed loop cycle: 500 μs

• Position loop cycle: 2 ms

• Power dissipation: Approx. 900 W

• Compatible motors: MDD/MKD synchronous servos, LAR/LAF linear motors, 2AD series motors

Mechanical & Environmental

• Cooling: Internal cabinet convection (no external fans; relies on cabinet ventilation)

• Protection class: IP20 (front panel), IP10 (unit body)

• Operating temperature: 0 °C to +45 °C (20% derating at 55 °C)

• Storage temperature: -30 °C to +85 °C

• Max altitude: 1000 m (35% derating above 1000 m)

• Dimensions (W×H×D): 150 mm × 408 mm × 180 mm

• Weight: Approx. 8.5 kg

Interface & Communication Configuration

• Motor feedback: X4 dual‑channel interface (digital encoder only: EnDat/HIPERFACE; no resolver support)

• System bus: Shared 300 V DC bus for multi‑axis parallel operation (reduces wiring complexity)

• Expansion slots: U1–U5 (optional SERCOS, PROFIBUS, CANopen communication modules)

• Digital I/O: 6 isolated inputs / 3 isolated outputs (for enable, fault, and limit signals)

• Service port: RS232 (for IndraWorks parameterization, diagnostics, and firmware updates)

Core Functions

• Three‑loop control (current/speed/position) with high‑precision DSP processing for heavy‑load dynamic response

• Digital feedback (DSF) for enhanced noise immunity, stability, and high‑resolution positioning

• Internal convection cooling for flexible cabinet installation (no external cooling infrastructure required)

• Comprehensive protection: Overvoltage/undervoltage/overcurrent/short‑circuit/overheating/feedback fault

• Control modes: Torque/speed/position (optimized for heavy‑load CNC main axes and gantry systems)

• Modular design for easy maintenance, axis expansion, and integration with DIAX02 systems

Application Scenarios

• Heavy‑load CNC main axes and multi‑axis linkage systems (machine tools, large machining centers)

• Large textile, printing, and packaging machinery (high synchronization precision for wide‑web processes)

• Heavy gantry systems, large conveyors, and automated production lines (high torque and dynamic stability)

• DIAX02 system retrofits (where 200 A continuous current is required for upgraded load capacity)

• Equipment with limited cabinet space and no external cooling infrastructure (convection‑only operation)

Usage & Maintenance

• Ensure unobstructed airflow within the control cabinet (minimum 50 mm clearance around the unit) for proper heat dissipation

• Maintain ambient temperature ≤45 °C to avoid performance derating; monitor heat sink temperature periodically

• Complete all power, feedback, and bus wiring before applying power; verify tight terminal connections

• Configure parameters via IndraWorks (match to motor and load requirements; tune control loops for dynamic performance)

• Clean heat sinks and air passages every 6 months (remove dust/debris to prevent overheating); inspect terminal connections for corrosion

• Calibrate control loops, feedback signals, and bus communication annually to ensure long‑term stability and precision