Bosch Rexroth DDS3.1-W030-R Digital Servo Drive
Description
Model Definition
DDS3.1: Third-generation servo drive series matching DIAX03 control system
W: Internal cabinet convection air cooling
030: 30 A continuous rated current, 60 A short-term peak current
R: Resolver interface for analog motor feedback
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD or TVM power units
Control power supply: 24 V DC, operating range from 20 V DC to 28 V DC
Continuous output current: 30 A
Peak output current: 60 A for short-time operation
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approximately 450 W
Compatible motors: MDD, MKD synchronous servo motors, LAR, LAF linear motors, 2AD series motors
Mechanical & Environmental Parameters
Cooling method: Internal cabinet convection air cooling
Protection class: IP20 for front panel, IP10 for the whole unit
Operating temperature: 0 °C to +45 °C, 20% performance derating at 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, 35% performance derating above 1000 m
Dimensions (W×H×D): 120 mm × 408 mm × 180 mm
Weight: Approximately 5.5 kg
Interface and Communication Configuration
Motor feedback: X4 dual-channel interface dedicated to resolver signals
System bus: Shared 300 V DC bus for multi-axis parallel connection
Communication: U1 to U5 expansion slots for optional SERCOS, PROFIBUS and CANopen modules
Digital I/O: 6 isolated inputs and 3 isolated outputs for basic control signals
Service port: RS232 interface for parameter setting and fault diagnosis via IndraWorks
Expansion slots: U1 to U5 reserved for additional I/O and functional modules
Core Functions
High-speed three-loop control delivers fast dynamic response and stable operation.
Resolver feedback features outstanding shock resistance and adaptability to harsh working conditions.
Internal convection cooling fits compact cabinet layout without additional cooling devices.
Complete protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes to satisfy medium-load operating demands.
Modular structure facilitates routine maintenance and function expansion.
Application Scenarios
Medium-load auxiliary axes and multi-axis linkage of CNC machine tools
Textile, printing and packaging machinery running in environments with mechanical vibration
Automated assembly lines, material handling and conveying equipment
DIAX03 system renovation and upgrade projects requiring resolver feedback
Automation equipment with limited cabinet space and convection cooling design
Usage and Maintenance
Maintain unobstructed air circulation inside the cabinet to ensure effective heat dissipation.
Keep ambient temperature below 45 °C to prevent performance degradation.
Finish all wiring of power, feedback, bus and control circuits before powering on the device.
Set parameters and tune control loops via IndraWorks according to actual operating conditions.
Clean heat dissipation components and air passages, and inspect terminal connections every six months.
Calibrate control loops and resolver signals once a year to sustain long-term reliable operation.
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