Bosch Rexroth DDS3.1-W050-DS01-02-FW Digital Servo Drive
Description
Model Definition
DDS3.1: Third-generation servo drive series compatible with DIAX03 control system
W: Internal cabinet convection air cooling
050: 50 A continuous rated current, 100 A short-term peak current
DS01: Standard SERCOS communication interface for real-time multi-axis synchronization
02: Revised hardware version with enhanced stability and compatibility
FW: Pre-installed full function firmware module
Technical Specifications
Electrical Parameters
DC bus voltage: 300 V DC ±15%, supplied by TVD or TVM power units
Control power supply: 24 V DC, operating range from 20 V DC to 28 V DC
Continuous output current: 50 A
Peak output current: 100 A for short-time operation
Current loop cycle: 62.5 μs
Speed loop cycle: 250 μs
Position loop cycle: 1 ms
Power dissipation: Approximately 750 W
Compatible motors: MDD, MKD synchronous servo motors, LAR, LAF linear motors, 2AD series motors
Mechanical & Environmental Parameters
Cooling method: Internal cabinet convection air cooling
Protection class: IP20 for front panel, IP10 for the whole unit
Operating temperature: 0 °C to +45 °C, 20% performance derating at 55 °C
Storage temperature: -30 °C to +85 °C
Maximum installation altitude: 1000 m, 35% performance derating above 1000 m
Dimensions (W×H×D): 120 mm × 408 mm × 180 mm
Weight: Approximately 5.5 kg
Interface and Communication Configuration
Motor feedback: X4 dual-channel interface for digital encoder signals
System bus: Shared 300 V DC bus for multi-axis parallel connection
Communication: DS01 SERCOS interface for high-speed real-time data transmission and synchronous control
Digital I/O: 6 isolated inputs and 3 isolated outputs for basic control signals
Service port: RS232 interface for parameter setting and fault diagnosis via IndraWorks
Expansion slots: U1 to U5 reserved for additional I/O and functional modules
Core Functions
High-speed three-loop control ensures fast dynamic response and high positioning precision.
DS01 SERCOS interface features strong anti-interference capability and stable long-distance transmission.
Optimized 02 hardware version improves overall operational reliability and compatibility.
Preloaded full firmware enables complete motion control functions without extra activation.
Internal convection cooling adapts to compact cabinet installation without additional cooling devices.
Built-in comprehensive protection against overvoltage, undervoltage, overcurrent, short circuit, overheating and feedback signal loss.
Supports torque, speed and position control modes to meet medium and heavy-load working requirements.
Modular structure facilitates routine maintenance and function expansion.
Application Scenarios
Medium and heavy-load main axes and multi-axis linkage of CNC machine tools
Textile, printing and packaging machinery requiring high synchronous precision
Automated assembly lines, large conveying equipment and gantry systems
DIAX03 system renovation and upgrade projects with SERCOS bus configuration
Automation equipment with limited cabinet space and strict requirements on communication stability
Usage and Maintenance
Ensure unobstructed air circulation inside the cabinet for effective heat dissipation.
Maintain ambient temperature below 45 °C to avoid performance degradation.
Complete all wiring of power, feedback, bus and control circuits before powering on.
Configure parameters and tune control loops via IndraWorks according to actual operating conditions.
Clean heat dissipation components and air passages, and inspect terminal connections every six months.
Calibrate control loops, feedback signals and SERCOS communication status once a year to maintain long-term stable operation.
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